NOTES ON SELF-CONTAINED BREATHING APPARATUS (SCBA)

© 2003 George Collazo

These notes are meant to aid mariners in the selection and use of SCBAs. Read the manual that comes with your SCBA before using it. If you don't have a manual, contact the manufacturer and request one. It's easy nowadays with the internet. While you are at it, request a training video for your particular model. You'll find it invaluable for training new crew members.

A Very Brief History of SCBAs

You can skip this discussion, but it does have a bearing on understanding the multiplicity of SCBA types out there. If you are a captain or mate taking over on a ship, and are faced with a number of mismatched SCBAs from obviously different eras, you might want to continue reading.

At the end of World War 2, with the invention of the Cousteau-Gagnan regulator, made famous as the "Aqua-Lung", breathing from bottles of compressed air became feasible for a variety of industries. A big user of the earliest compressed air breathing devices was the mining industry, which used them for rescuing trapped miners. That’s why you find SCBAs made by a company called Mine Safety Appliances (MSA) aboard some ships.

Obviously, firefighters quickly made use of the new technology. At first there was little or no difference between an SCBA sold to a mining company and that sold to a fire department. Relatively low pressure air was used (1800 PSI), because that was all that was practical given the early technology.

Regulators were of the Demand style, which made them air-conservative, but would lead to problems later on, as toxic gases leaked past mask seals. These regulators were mounted at the operator's waist or on the chest. Controls were intuitive. Turning one knob activated the system. If the regulator failed you had a bypass knob. Bottles were made of steel. The SCBA's synthetic components were subject to melting in high temperatures, because heat-resistant synthetics did not exist.

As in other areas of technology, geography played a part in SCBA development. The SCBAs in use in North America were of a different design than those used in Europe, and the components were not compatible. This is still the case today.

As time went on innovations increased the variety of SCBA-types. One change common to all SCBAs was an increase in air pressure. 2015 PSI became the norm, making more air available to the user. To prevent dangerous gases from leaking into the mask between breaths, positive-pressure regulators were developed. Because users were understandably conservative about new innovations, several SCBAs (such as the Scott Air-Pak II) allowed you to switch between positive-pressure or demand regulation-modes.

High temperature synthetics such as Nomex came on the market and were incorporated into SCBA design, to meet the needs of firefighters. But because these materials were not needed in mining applications and for escape equipment in industrial plants, different lines of SCBAs were developed for different industries, with the firefighting-SCBAs being more expensive than rest.

Regulator design became more complex, though for the operator activating the SCBA became much simpler. The old "two-knob design"--one for main regulator activation, the other to activate the bypass--was reduced to a single, redundant, bypass control. The new SCBAs started up automatically, on detecting the operator inhale. If the regulator failed, an automatic bypass cut in without operator intervention.

In 1981 the National Fire Protection Association (NFPA), a non-governmental organization that researches and publishes fire safety guidelines, published industry guidelines for SCBA design for firefighting use. If you see a label marking an SCBA as being 1981 NFPA compliant you can be sure it is safe for firefighting, as long as it is complete and in good repair.

 By the 1980's a new design for SCBAs was circulating around the manufacturers. The core of the design was a higher pressure bottle, such as the 2216 PSI bottle, though much higher pressure bottles were also available for professional firefighters. This new generation of SCBAs used face-mounted regulators, an operational boon that decreased operator fatigue and increased communication. The bulky and delicate rubber breathing tubes of the older designs were replaced by much thinner, flexible, steel-wrapped hose.

Bottles evolved in more ways than just pressure. Today you can purchase new or used bottles in steel, aluminum, or composite construction, ranging from 2015 PSI to 4500 PSI. In the fleet I administer we even had a venerable 1800 PSI bottle, which first saw use when Eisenhower was president.

As SCBAs evolved the older units were not eliminated from use, except by special jurisdictions, such as fire departments. For example, land-bound fire departments phased out demand-only regulators years ago, based on the 1981 NFPA guidelines. But "older" style SCBAs, such as the Survivair Mark 2 are still in production and work perfectly well.

Aboard ship it is common to find a number of different types of SCBAs stored away for firefighting use. You need to find out what you have, how each different unit works, which can swap bottles between them and which can't.

 

Brands of SCBAs: The Interchangeability Issue

I am smart enough to make no claims about the superiority of one SCBA brand over the other. Off the top of my head, I can think of six different SCBA manufacturers in the U.S. This is meant to be a practical article, however, and I would be remiss if I did not mention the most common brands. If you are going to purchase SCBAs you want to have them serviced by someone nearby, if at all possible, and get parts quickly. This can be difficult for the unusual brands.

Scott Aviation, Survivair, and MSA are the three brands commonly found on U.S. vessels, with Racal and Draeger coming up behind. They are all reputable brands. As with any expensive piece of equipment, you should weigh several factors before buying a new or used SCBA. One of these factors is the service issue. For example, I prefer Survivair SCBAs, not because they are better than the other types, but because, where my fleet is headquartered (Seattle), we happen to have an excellent Survivair-authorized service technician nearby. I cannot in good conscience say this about the other brands. I can get Survivairs fixed quickly. My company does have non-Survivair SCBAs too. When those units need service it takes weeks for the simplest repair.

I am a big proponent of using surplus, rebuilt equipment on ships, if only to make use of the surplus supply of old steel bottles out there. If you choose to go this route, check with your supplier to see what kind of bottles are most prevalent in the surplus market before your buy.

Generally speaking, parts between SCBAs are not interchangeable, with some exceptions, such as the high-pressure coupling O-ring. When it comes to SCBA bottles, any manufacturer will say that only their bottles can be used with their SCBAs.

Part of this is litigation protection, part is actual design considerations. In truth, you can often use Brand-X's bottles with Brand-Y's SCBAs. But the matter is complicated.

If you come across a large number of inexpensive Brand-X bottles and they are perfectly compatible with Brand-Y SCBAs, do what you need to do to protect your crew from fires, but do test them yourself before distributing them to your fleet. The matter of interchangeability is discussed more thoroughly in the Pressures article below.

I am not advocating mixing and matching, nor am I warning against. I am suggesting, as strongly as possible, that you test all components of an SCBA system before you put it on your ship.

 

Different Types of Regulators

Positive Pressure or Pressure/Demand - With the Positive Pressure or Pressure/Demand regulator air is constantly supplied to the mask, with extra air supplied with each breath. It almost eliminates the chance of toxic vapor getting in the mask.

The term "Pressure/Demand" has also come to refer to a type of regulator that can be used in either the Pressure or Demand modes, by flipping a switch. A prime example of this type is the old Scott Air-Pak II, of which there are plenty still out there. They are allowable for use on ships, but should be used only in the Positive Pressure mode (see USCG NVIC 6-93).

 

Demand Only- A demand regulator supplies air only when the wearer inhales. This is the oldest type. It’s draw back is that toxic vapors can possibly get under the mask seal. These can no longer be used aboard ship.

SCOTT AIR-PAK II AND IIa

For years this was the most common SCBA found on U.S. ships. The regulator allows you to switch between positive pressure and demand modes. This is done by flipping a metal lever on the regulator body.

You should operate the unit only in the pressure mode for firefighting and entering areas filled with toxic gases.

Note the two operating controls on the chrome-plated regulator body. Yellow (or gold) knobs on the older style units signified main operation. Red knobs were for bypass.

Note too the relatively large diameter black "accordion" hose connecting the mask to the chest mounted regulator. This is common to all older design SCBAs.

 

 

 

 

SCOTT PRESUR-PAK 2.2

 

The Presur-Pak 2.2 shares a feature common to the new generation of SCBAs, in that the regulator is mounted on the mask, rather than down on the belt.

The breathing tubes on these new SCBAs are steel-wrapped and Kevlar-sheathed, so that they last longer and withstand higher temperatures than the old rubber "accordion" hose

 

 

 

 

 

 

 

 

 

 

 

 

Pressures

The SCBAs found on ships use "low pressure" bottles. "Low pressure" means 3000 psi or less. The bottles must be filled with special compressors. (A ship’s air compressors typically produces less than 500 psi, and the air contains oil injurious to the lungs).

2015 PSI, round-bottomed, steel bottles are still common on ships. The more modern low-pressure SCBAs use a 2216 PSI bottle.

Oddly, if a steel 2015 PSI bottle has a plus (+) stamped in it after a hydrotest date it can recharged to a pressure 10% greater than the stamped pressure: 2216 PSI to be exact.

As a practical matter, there is a high, if not perfect, degree of interchangeability between bottles for the older model SCBAs, including Survivair Mark 2's, Scot Air-Paks, or MSA Ultralites. You can usually use a Survivair 2015 PSI bottle on a Scott Air-Pak II, for example. You have to check beforehand because of subtle differences in design. MSA composite bottles, for example, do not fit in a Survivair Mark 2 frame.

What can never be substituted is a 2015 PSI bottle in a new generation SCBA, such as the Scott Presur-Pak 2.2 or Survivair Panther.

3000 psi low bottles are also made. These are not commonly found aboard ship. You should check with an expert before using them with a SCBA designed for 2216 psi or less.

High pressure bottles exist that carry 4500 psi for roughly a hour’s worth of air. However they are not commonly found aboard ships and should not be used with low pressure SCBAs.

 

Bottle Types

Steel or Aluminum Bottles

They weigh more than composites but for shipboard firefighters the difference in negligible. They are rugged. As long as a metal SCBA bottle can pass hydrotest it can be used. They have unlimited life if kept in good condition.

Composite Bottles

Made of a thin aluminum liner wound with an exterior fiberglass shell. Most of the strength is in the fiberglass. Lighter than metal tanks, composites are preferred by professional fire fighters. But the weight difference is little, the bottles are comparatively delicate, and composites have a life span of only 15 years.

 

Valve Stems

The new Scott brand air bottle, meant to work with the Scott Presur-Pak 2.2, has a valve stem arrangement unlike all other brands. A small metal plate, or hanging bracket, sticks out from the valve stem to lock that end of the bottle into the backpack. Also the nipple on the valve stem which connects with the air supply hose to the regulator comes out at a 45 degree angle. Only new style 2216 PSI bottles should be used with Scott Presur-Pak 2.2 SCBAs.

Hydrotesting

Hydrotesting means pressure testing a gas bottle to make sure it is in good condition. A bottle must be within hydrotest for it to be filled with gas.. The date of hydrotest is stamped near the neck of the bottle. (There will likely be a number of test dates. Look for the most recent.) Add the following number of years to determine if the bottle is within hydrotest: 5 years for metal bottles; 3 years for composites.

Where’s the Hydrotest Date?

The hydrotest date on a new bottle is easy to see. It generally follows all the identification numbers stamped on the bottle and has a "Ý " or other symbol stamped between the month and the year.

 

On older bottles there will be several hydrotest dates stamped around the valve stem. You have to look carefully to find which one is the most recent. The bottle in this photo also had three other hydrotest dates stamped on it.

Aluminum or Steel Bottles

Test Every 5 years.

Unlimited life.

Composite (Fiberglass Wrapped) Bottles

Test Every 3 Years. Life of bottle is 15 years.

Note: Because of their construction, composite bottles do not have numbers stamped into them. The hydrotest dates can be shown in a variety of ways. Sometimes a small embossed metal tag is epoxied to the bottle. Other vendors use a rubber stamp or other low-tech means.

 

HANGING BRACKETS AND VALVE STYLES

New Style Scott Bottle. Use only with Scott Presur-Pak 2.2 SCBAs or other newer Scott Products.

Scott Presur-Pak 2.2 SCBAs can only use the new style Scott bottles. Old SCBA bottles lack the hanging bracket which clips into the backpack of the Presur-Pak 2.2. Without it the bottle slips out of the backpack. Also, the nipple on the valve stem makes an angle on the new bottles. This is to provide clearance for the hose coupling.

 

Common Style SCBA Bottle

(2216 psi or lower)

This is the common style SCBA bottle valve stem. The nipple is straight in relation to the valve stem. Bottles with these valve stems should be compatible between most brands of SCBAs.

You should not use a common style SCBA bottle with Scott Presur-Pak 2.2 SCBAs however.